How do you fold a perfect spring roll? To produce it well and on a large scale, the key is to precisely control every step of the production process, from the selection of raw materials to the packaging of the final product.
Here are some key steps and tips that will guide you on how to produce high-quality spring rolls efficiently and consistently:
- Batter Preparation: To craft the spring roll wrapper, begin by preparing a smooth batter. Combine flour and water with precision in a mixing tank, ensuring a lump-free, liquid consistency that’s essential for the wrapper’s texture.
- Filling Preparation: For the filling, select a diverse array of ingredients like vegetables, meat, or seafood. Finely chop and blend these ingredients, then season with a mix of spices and condiments to create a flavorful core that complements the wrapper.
- Spring Roll Wrapper Forming: With the batter and fillings prepared, the batter is transferred to a storage tank. The spring roll wrapper forming machine’s rotating baking tray deposits the batter via a grouting pump, which extrudes it onto the tray, creating a thin wrapper through a 270° rotation.
- Folding and rolling: How do you fold a perfect spring roll, this step is important. Put the filling on the spring roll wrapper, and then fold the two sides of the spring roll wrapper to fix the length of the spring roll. Finally, the spring roll wrapper is quickly rolled into a spring roll by the friction between the conveyor belt and the roller.
- Packaging and Freezing: Place the rolled spring rolls in a bag and seal it. If the spring rolls are to be sold as a frozen product, they can be frozen in a freezer. The frozen spring rolls are stored in a freezer at approximately -18°C.
- Spring roll frying: For a ready-to-eat product, spring rolls are deep-fried in a continuous fryer. They are cooked for 3-4 minutes, achieving a golden brown, crispy exterior that signifies perfection.
Automated production equipment: Using a fully automated spring roll machine, a fully automated production process from batter preparation, filling preparation, spring roll wrapper forming, filling and rolling, packaging and freezing to frying can be achieved. Such a production line can efficiently and consistently produce spring rolls on a large scale, ensuring that the product quality meets consumer needs.
Following these steps and using appropriate automated equipment, you can fold a perfect spring roll while ensuring that food safety and hygiene standards are strictly adhered to.
In addition, through continuous process optimization and technological innovation, production efficiency can be further improved, costs can be reduced, and competitiveness in the market can be maintained.